Looking down the inside of a large concrete pipe toward daylight

Stormwater rehabilitation

Strong-Seal · Pipe and culvert lining

Storm Seal® Spray-Applied Lining

A fiber-reinforced liner for corrugated metal, concrete and masonry culverts, storm drains and catch basins. It goes on from the inside, with no digging.

24″+culverts, 24″ diameter and larger
9,000+psi compressive strength at 28 days
0%shrinkage at 28 days (ASTM C596)
 

A new culvert inside the old one

No trench, no excavation. Storm Seal® is sprayed by hand or spun cast inside the culvert. It stops inflow and infiltration, restores structural integrity and leaves a smooth surface for water to flow over.

2 waysHand spray or spin cast

Spray it by hand, or spin cast it with Strong-Seal® spincasting equipment.

1″Minimum liner

Built up in passes to at least 1″ total thickness.

Strong-Seal Storm Seal 60 lb bagSTORM-SEAL 60 lb bag · 40 per pallet
9,000+ psiCompressive strength

Over 1,200 psi flexural and 800 psi tensile at 28 days.

300 cyclesFreeze/thaw tested

Passes ASTM C666 with no damage.

Six steps to a lined culvert

  1. DivertDam, divert or bypass the flow.
  2. CleanJet with high pressure water. Remove loose debris and loose or protruding brick, mortar, concrete or metal.
  3. Stop leaksStop active leaks with Strong-Plug®. Fill large voids and joints with a rapid-setting patch.
  4. Rebuild the invertWhere the invert is scoured or washed out, rebuild it with Grout 12,000 first. Wait at least 1 hour before lining.
  5. LineHand spray up to 1″ per pass from the crown, or spin cast no more than ½″ per pass. 1″ minimum total. Wait 2 hours between overhead passes.
  6. CureKeep it damp for 72 hours if humidity is under 70%, or use an ASTM C309 curing compound. Shade the structure in hot, dry weather.

Back in service: storm runoff after 4 to 6 hours. Stream flow after 8 to 10 hours.

Before you line

A culvert liner needs a sound, even surface. Stop active leaks, then rebuild a scoured invert so Storm Seal® goes on at an even thickness all the way around.

Meet Fernco Infrastructure

An overview of our manhole rehabilitation and trenchless pipe repair solutions.

Specifications

Part numberSTORM-SEAL
Packaging60 lb bag, 40 bags per pallet
Compressive strength (ASTM C109)Over 9,000 psi at 28 days
Flexural strength (ASTM C293)Over 1,200 psi at 28 days
Tensile strength (ASTM C496)Over 800 psi at 28 days
Bond strength (ASTM C882)Over 2,000 psi at 28 days
Freeze/thaw (ASTM C666)Pass, no damage, 300 cycles
Drying shrinkage (ASTM C596)0% at 28 days, 90% RH
Wet unit weight (ASTM C138)134 ± 5 lb/ft³
Yield per bag0.58 ft³, or 14.0 ft² at ½″ thick
Made withType I/II portland cement, pozzolans, masonry sand and alkaline-resistant fiberglass
Thickness1″ minimum total. Hand spray up to 1″ per pass; spin cast up to ½″ per pass
Water1.2 to 1.5 gallons per bag
EquipmentSprayMate® 35C, SprayMate® 35D, MiniMate II, or Strong-Seal® spincasting equipment
Typical structuresCorrugated metal, concrete and masonry culverts 24″ and larger, storm drains and catch basins

Common questions

What size culverts?

It’s formulated for stormwater applications and culverts 24″ in diameter or larger.

Hand spray or spin cast?

Either. Hand spray up to 1″ per pass, starting at the crown. To spin cast, center the spincaster and pull it back at a rate that places no more than ½″ per pass. Either way, the total must be at least 1″.

What if the invert is washed out?

Rebuild it with Grout 12,000 first, so the liner goes on evenly. Wait at least 1 hour before applying Storm Seal®.

When can flow go back in?

Storm runoff after 4 to 6 hours. Stream flow after 8 to 10 hours.

What weather can I apply it in?

Don’t apply below 40°F, on frozen surfaces, or if the surface could freeze within 24 hours. Keep the material under 90°F and the mix water under 80°F. Chill with ice if you need to.

How is it tested on the job?

Cast four 2″ cube samples each day, or for every pallet used, whichever comes first. Package, label and return them to the manufacturer for compressive strength testing per ASTM C109, following the owner’s or manufacturer’s directions.

For distributors

Interested in carrying Fernco Infrastructure?

Fernco Infrastructure covers manhole, structure and pipe rehab with three product lines. Add them to your line card to serve municipal and contractor customers.

Documents

The Strong-Seal Storm Seal sell sheet with full specifications and application steps, plus the Fernco Infrastructure, Plumbing and WaterWorks catalogs.